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First we drain all the coolant from the radiator and the block.
Date: 08/25/2004
Views: 199
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Second I removed my Golden Eagle vaccum manifold. (many can skip this step.)
Date: 08/25/2004
Views: 179
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Here you can see where it was removed from.
Date: 08/25/2004
Views: 229
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Removed the section of charge piping that connects to the throttle body.
Date: 08/25/2004
Views: 158
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As you can see its no longer here.
Date: 08/25/2004
Views: 182
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Removing fuel line from the pressure regulator.
Date: 08/25/2004
Views: 163
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Line removed from the fuel filter. Cover the filter so that nothing will come in contact with the exposed fuel.
Date: 08/25/2004
Views: 158
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Now remove the 3 10mm nuts that hold the fuel rail to the manifold and remove the fuel system.
Date: 08/25/2004
Views: 169
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Next disconnect the throttle cable.
Date: 08/25/2004
Views: 163
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Next we get under the car to remove the support bracket from the manifold. If you need more info on this check out the "Catch Can Install".
Date: 08/25/2004
Views: 163
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In order to remove the entire manifold (as seen here) you need to remove any vaccume lines and coolant lines connected to it. (pretty self explanitory). you will also need to pull out or move out of the way the small black canister that is located under t
Date: 08/25/2004
Views: 178
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After its removed you need to use a razor blade and clean off any left over gasket that is still stuck to the block.
Date: 08/25/2004
Views: 179
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Here is a bypass tube that ran under the stock manifold. I opted to remove this piece as you cant use the manifold support on the new manifold.
Date: 08/25/2004
Views: 158
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Here you can see I just used a plain piece of coolant hose.
Date: 08/25/2004
Views: 194
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Here you can see that Ive put on the hondata gasket. Its natuarally bowd like that out of the package.
Date: 08/25/2004
Views: 219
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Then you can slide the new manifold into place. At this point I have already swapped over the various sensors and the fuel system from the old manifold. It should be pretty obvious. If you cant figure it out just by looking at the 2 then youre probably al
Date: 08/25/2004
Views: 243
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Now you need to put all of the 12mm nuts back on. Torque them slightly over stock settings. I suggest about 20-25 ft lbs. Because of the hondata spacer and the casting of the manifold I was unable to put the top center nut back on as the threads wouldnt c
Date: 08/25/2004
Views: 216
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The PVC nipple has moved from underneath the old manifold to a convenient new location on top of the manifold.
Date: 08/26/2004
Views: 208
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I had to ghetto rig my vaccum manifold back into place since Skunk2 removed my origional mounting point.
Date: 08/26/2004
Views: 200
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See how nicely it looks here though. Perhaps sometime down the road Ill actualy have a nice looking mount made up out of aluminum. Oh as for the reason Ive looped 2 nipples on the manifold its bcause I used the other small nipples for the boost gauge and
Date: 08/26/2004
Views: 232
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Now put the new throttle body gasket into place and attach the throttle body. You will need four #8 metric bolts. You can see here that I decided on stainless hex head bolts. Then plug in your map sensor and TPS.
Date: 08/26/2004
Views: 226
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Next attach the charge pipe and the throttle cable. The new manifold sits higher so hoepfully you have some slack in your charge piping. Also at a glance it looks like the throttle cable bracket sits too high and wont clear the hood. IT WILL CLEAR THE HOO
Date: 08/26/2004
Views: 222
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And there you have it. It took me about 7 hours to do the swap. I did have to cut my own throttle body gasket though (not pictured cause I dont reccomend it) and I had to run to the hardware store 2times for the right bolts. I also cleaned up a bit of my
Date: 08/26/2004
Views: 222
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After the swap I seemed to have a good deal more of vibration, especially in the pedals (later fount to be a rubbing issue of my oil relocation kit rubbing on my clutch cylinder). Overall Im pleased with the new manifold. Soon Ill need to go get some dyno
Date: 08/26/2004
Views: 259
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